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Frequently Asked Questions for Linear Motion Products

Frequently Asked Questions for Linear Motion Products

2025-11-17
Frequently Asked Questions

This FAQ covers common questions about linear guides, ball screws, linear bearings, support units and ball screw nut housings, including selection, customization, machining, assembly, lead time, packaging and shipment.

1 Product Range & Compatibility
Q1. What linear motion products do you mainly supply?

Our core portfolio covers the complete linear motion chain, including:

  • Linear guides: micro guideways (MGN/MGW series), low-profile and high-profile guides (EG/HG series), roller-type guides (RG series), wide-type guides (WE series), etc.
  • Ball screws: C7 rolled ball screws and C5/C3 precision ground ball screws (lead accuracy based on JIS standards, defined by four characteristic parameters: E, e, e300 and e2π), with customized end machining available.
  • Linear bearings: LM/LME standard series, extended type, open type and pillow-block type linear bearings.
  • Support units: complete series of BK/BF, FK/FF, EK/EF standard support units.
  • Ball screw nuts & housings: round-flange, square type, compact type and double-nut preloaded structures.
Q2. Can your linear guides and ball screws replace foreign brands?

Yes. We can provide one-stop replacement solutions:

  • Compatibility: dimensional compatibility with major brands such as HIWIN, THK, PMI, CPC, etc., for the same model series.
  • Selection method: precise matching according to the brand/model or dimensional drawings provided by customers.
  • Key verification: official comparison tables or measured drawings to confirm critical dimensions such as bolt pitch, height, width and raceway center distances.
  • Non-standard retrofits: for non-standard original parts, we can customize according to the actual mounting dimensions of your machine.
2 Selection & Customization
Q3. What basic information should I provide before placing an order?

To ensure accurate delivery, please provide at least:

  • Product category: linear guide/slider, ball screw, linear bearing, support unit or nut housing.
  • Model & size: e.g. MGN12C, SFU1605, LM20UU, BK12, etc.
  • Dimensional requirements: total length of guide, effective stroke/overall length of ball screw, etc.
  • Accuracy grade: e.g. guideway C/H/P, ball screw C7/C5, etc.
  • Working conditions: load, speed, environment (anti-rust, dust protection, etc.).
  • Purchasing plan: quantity and whether it is a one-time or long-term order.
Q4. Can you fully customize according to my drawings?

Yes, we support full dimensional customization. The typical workflow is:

  • Drawing formats: we accept 2D/3D drawings (PDF/DWG/STEP) and can do tooling, machining or design modification based on them.
  • Customization scope: non-standard bolt pitch, special slider shapes, special flanges, special keyways and other structures.
  • Drawing requirements: material, heat-treatment requirements, tolerances on critical dimensions, surface treatment and quantity must be clearly marked.
  • Co-design: if the information is incomplete, our engineers can help refine the design before final confirmation for production.
Q5. How do you customize non-standard length linear guides?

Guides can be precisely cut to length with the following options:

  • Cutting mode: (1) single piece to a specific length (e.g. 750 mm, 820 mm); (2) multiple sections for butt-joint usage (e.g. 2 * 1200 mm).
  • Edge finishing: all cut ends are chamfered and deburred to avoid damage to carriages and seals.
  • Positioning marks: mounting reference surfaces are re-marked after cutting to keep installation accuracy.
  • Engineering advice: for high-precision or long-travel applications, we can provide paired processing or segmented butt-joint solutions.
Q6. Can you customize ball screw end machining?

Yes, we offer fully customized end machining:

  • Machining range: shaft diameter, shoulders, snap-ring grooves, keyways and other end features according to your drawings.
  • Matching service: keyways, keys, lock-nut threads and circlip grooves can be machined at the same time to fit support units directly.
  • Selection convenience: standard end machining reference drawings are available for direct selection or minor modification.
  • Accuracy assurance: dynamic balance is checked after machining for stable high-speed operation.
Q7. Can linear bearings and support units be made in non-standard versions?

Yes, we support non-standard designs in the following scope:

  • Housing design: customized housings according to bolt pattern and available installation space.
  • Material options: aluminum alloy, carbon steel, ductile cast iron and others.
  • Mounting styles: bottom mounting, side mounting, clamp-plate mounting and more.
  • Batch notes: for large volumes, tooling cost and lead time need to be confirmed in advance.
Q8. How can I choose the right model for my equipment?

We can support multi-dimensional selection based on:

  • Load: calculate equivalent load and keep a safety factor of 1.5–2.0.
  • Mounting: choose flange or block-type carriages, open or closed housings, etc.
  • Space: determine guide/screw size and installation height according to your layout.
  • Accuracy: select standard or high-precision products based on speed and accuracy requirements.
  • Engineering support: you can provide equipment photos or old part numbers for our engineers to cross-check.
3 Machining Capability & Technical Details
Q9. What level of machining accuracy can you achieve for linear guides?

Our typical accuracy indicators (adjustable by series and grade) are:

  • Straightness: up to ±0.01 mm/m for precision-grade products.
  • End accuracy: cut end squareness meets the requirement for smooth carriage travel.
  • Surface quality: ground surfaces can reach Ra 0.2–0.4 µm.
  • Inspection support: straightness and parallelism reports can be provided upon request.
Q10. How do you control cutting length tolerance for guides?

Using CNC cutting and finishing, we control:

  • Standard tolerance: ±0.5 mm.
  • Tight tolerance: up to ±0.2 mm or better when specified before ordering.
  • Batch control: for multiple pieces in one batch, same-length guides can be paired within ≤0.2 mm difference.
Q11. What tolerances can you meet on ball screw end machining?

In line with relevant GB/T standards, our key tolerances are:

  • Shaft diameter: normally h7, and up to h6 for precision requirements.
  • Shoulder run-out: typically controlled within 0.01–0.02 mm (depending on size and grade).
  • End squareness: meets the requirement of support units to ensure axial run-out is within spec.
  • Special cases: higher precision can be discussed in detail based on drawings.
Q12. What kinds of surface treatments can you offer?

We recommend surface treatments based on material and application:

  • Carbon steel: ground base + anti-rust oil, blackening, black chrome, nickel plating, etc.
  • Stainless steel: ground base + anti-rust oil and passivation.
  • Aluminum housings: natural or black anodizing.
  • Selection factors: corrosion resistance, appearance, cost and lead time are considered together.
Q13. Can you provide matching machined parts like bases or mounting plates?

Yes, we can supply associated machining services:

  • Machining scope: steel or aluminum base plates and brackets according to order requirements.
  • Drawing requirement: complete machining drawings and assembly notes are needed.
  • Delivery: matched parts can be packed and shipped together with guides and screws to reduce your assembly work.
4 Assembly & Installation
Q14. How are guides and carriages paired before shipment?

We use in-house pairing and running-in processes:

  • Standard delivery: guides and the corresponding number of carriages are shipped as complete sets.
  • Precision assurance: multiple carriages on one rail are matched by smoothness and preload value.
  • Spare carriages: if you order spare carriages, pairing codes and instructions will be clearly marked on the packaging.
Q15. What are the key installation points for linear guides?

To ensure running accuracy and service life:

  • Reference surface: mounting surfaces should be milled or ground to ensure flatness.
  • Installation order: fix the reference-side rail first, then adjust the other rail for parallelism.
  • Fastening: tighten screws gradually in a criss-cross pattern to avoid rail distortion.
  • Verification: manually move the carriage along full stroke to check for any tight or binding points.
Q16. Can the carriage be removed from the rail?

We do not recommend removing carriages from rails by yourself:

  • Risk warning: improper removal may cause balls to fall out, affecting accuracy and service life.
  • Correct method: if removal is necessary, use a special mounting/dismounting rail or dummy rail.
  • After damage: if balls are lost or misaligned, the assembly should be returned for reassembly and calibration.
Q17. What should I pay attention to when assembling ball screws, support units and nut housings?

Follow these guidelines for stable transmission:

  • Fit: end shaft dimensions must match the bore of support units and bearings accurately.
  • Assembly order: insert the screw into the nut housing first, then assemble with the support unit to avoid ball loss.
  • Preload: adjust axial clearance and preload properly to avoid overheating (too tight) or vibration (too loose).
  • Safety: plan rotation direction and limit positions in advance to prevent overtravel or collision.
Q18. What are the key points for installing linear bearings?

Main installation requirements:

  • Housing fit: housing bore and bearing OD are usually H7/h6 interference or transition fits; use proper tools for pressing.
  • Shaft fit: shaft and linear bearing are typically G6/h6 fits to ensure sliding accuracy.
  • Open type: open bearings must be clamped together with shafts or guides to avoid over-deformation.
  • Shaft surface: shafts should be ground with no burrs, dents or other defects.
Q19. Are products pre-lubricated before shipment?

Yes, pre-lubrication is done at the factory:

  • Standard configuration: guide carriages, ball screw nuts and linear bearings are pre-filled with general-purpose lithium grease or dedicated guide grease.
  • Customized grease: we can fill specific grease brands/types according to your requirements.
  • Special cases: for long-distance sea shipment or long-term storage, extra anti-rust grease will be applied.
Q20. What should I do before assembly after receiving the goods?

We recommend the following steps:

  • Incoming inspection: check appearance, model and quantity against the packing list.
  • Cleaning: gently wipe away excess anti-rust oil with a clean cloth. Do not use strong solvents for aggressive cleaning.
  • Preparation: confirm the flatness and cleanliness of the mounting surfaces; remove dust and oil.
  • Lubrication check: check the pre-lubrication condition and replenish suitable grease or oil according to your application if necessary.
5 Quality & Inspection
Q21. How do you ensure stable product quality?

We implement full-process quality control:

  • Raw material inspection: sampling checks on material grade, hardness and metallographic structure.
  • Process control: in-process monitoring on grinding, rolling, lapping and other critical operations.
  • Finished inspection: full or sampling inspection on dimensions, straightness, parallelism and radial run-out.
  • Third-party support: third-party inspection reports can be provided if required.
Q22. Can you provide samples for testing?

Yes, we support sample verification:

  • Sample types: short guides, short ball screws, single carriages, linear bearings, etc.
  • Testing purpose: machine trial installation, performance verification and parameter validation.
  • Batch consistency: after samples are approved, batch production will follow the same process and parameters.
Q23. What if the delivered products do not meet my expectations?

We follow a clear problem-handling process:

  • Feedback: please provide photos, videos, measurement data and installation details as soon as possible.
  • Root cause analysis: we will work with you to identify whether the issue is due to transportation, installation, selection or product quality.
  • Solutions: if it is confirmed as a product quality issue, we will offer repair, replacement or agreed compensation.
6 Lead Time & Minimum Order Quantity
Q24. What is your typical lead time for standard products?

Lead time depends on product type and process complexity:

  • Stock items: usually shipped within 3–7 working days (depending on quantity and packaging).
  • Simple cutting: about 7–10 working days.
  • Batch production: around 10–20 working days.
  • Complex non-standard parts: typically 15–30 working days, subject to the final process plan.
Q25. Do you have a minimum order quantity (MOQ)?

We support flexible purchasing:

  • Standard stock: single-piece and small-batch orders are both acceptable.
  • Non-standard parts: economic MOQ will be suggested to balance cost, to be agreed case by case.
  • Volume advantage: larger quantities can enjoy better pricing and priority in scheduling.
Q26. Can you expedite urgent orders?

Yes, we can offer expedite service where possible:

  • Feasibility: we will evaluate our production capacity and discuss an expedited plan.
  • Clear timing: please inform us of your required delivery date; we will confirm the shortest achievable lead time.
  • Alternative options: for very urgent needs, we may suggest stock alternatives or optimized technical solutions.
7 Packaging, Anti-Rust & Storage
Q27. How are the products packed?

We use multi-layer protective packaging to suit different transport modes:

  • Single long items (guides/screws): anti-rust oil + VCI paper or vacuum bag + foam protection.
  • Small parts (carriages, bearings, support units): individual inner boxes + cushioning + outer carton.
  • Bulk/extra-long items: reinforced cartons or wooden cases suitable for sea/air freight.
  • Labeling: clear model and specification labels on the packaging for easy warehouse management.
Q28. How should I store the products for long periods?

Follow these storage guidelines to maintain performance:

  • Packaging: keep the original packaging sealed and intact.
  • Environment: store in a dry, ventilated area with relative humidity ≤ 60%.
  • Long-term storage (> 6 months): periodically flip and check the anti-rust condition.
  • Maintenance: if anti-rust oil dries out, replenish before further storage.
8 Logistics & Shipment
Q29. What shipping methods do you offer?

We choose shipping methods based on volume, lead time and destination:

  • Express couriers: UPS/DHL/FedEx, etc., for small and urgent shipments.
  • Air freight: for medium-volume orders with higher time requirements.
  • Sea freight: for heavy and bulk shipments with clear cost advantages.
  • Final方案: determined by cargo size/weight, delivery deadline and destination country regulations.
Q30. How do you prevent deformation of long guides and long ball screws during transport?

We apply dedicated protection measures:

  • Reinforced packaging: strengthened wooden cases with multi-point internal supports.
  • Optimized support: multiple support points to avoid single-point loading and bending.
  • Extra-long items: can be supplied in sections with on-site butt-joint solutions.
  • Pre-shipment inspection: straightness is rechecked before packing to ensure initial accuracy.
Q31. Can you help provide customs clearance documents?

Yes, we offer full documentation support:

  • Basic documents: commercial invoice, packing list, certificate of origin, etc.
  • Special certificates: material certificates, heat-treatment certificates and other documents can be arranged if requested in advance.
  • Cooperation: we cooperate with you or your nominated forwarder to provide all data required for customs declaration.
9 After-Sales & Technical Support
Q32. What technical support services do you provide?

We provide full life-cycle technical support:

  • Selection consultation: recommend optimal products based on your operating conditions.
  • Drawing service: help review or optimize end machining, housings and other design details.
  • Installation guidance: provide installation diagrams, operating procedures and maintenance advice.
  • Failure analysis: analyze on-site issues and propose practical improvement measures.
Q33. What is your warranty policy and coverage?

Our standard warranty policy is as follows:

  • Warranty period: 12 months after shipment for standard products (can be adjusted in contracts).
  • Coverage: manufacturing defects under proper installation and reasonable use will be repaired or replaced.
  • Exclusions: damages caused by improper assembly, incorrect lubrication, overloading or other human factors are not covered, but paid repair services are available.
Q34. How do you ensure consistency for long-term cooperation?

We build dedicated customer records to maintain batch consistency:

  • Record management: product models, batch numbers and special process requirements are documented.
  • Stable process: same process routes and supply chain are maintained to keep performance consistent.
  • Stock planning: for long-term projects, we can suggest annual or quarterly stocking plans to minimize lead time fluctuation.